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    Bedding FAQ

    Q1: What’s the material? Is there a better name for this product?
    A1: The name of this material is TPE(Thermoplastic Elastomer). Some customers call it: gel, silicone, pectin, washed zero-pressure pillow

    Q2: What is TPE? What are the advantages and disadvantages of TPE?
    A2: TPE, full name in English Thermoplastic Elastomer, is an elastic material of thermoplastic. This material is mainly used to make pacifiers, toys, adult products, car interior decorations, and other products.

    • Advantage: High level of safety (food grade if required), Soft and comfortable, washable, aging resistance, cooling.
    • Disadvantages: Heavy weight,heat-labile(Unrecoverable deformation easily occurs under pressure at 60 ℃)

    Q3: What are the advantages and disadvantages of your product?
    A3: Advantage: The biggest advantage is that it releases pressure on protruding parts of the body. The pressure relief grid structure can disperse the pressure of the body’s bumps (such as the shoulders, sacral, hindbrain, hips, etc.) and reduce the peak pressure. The grid structure is breathable. The high safety level of raw materials. The raw material has the characteristics of good touch, soft and comfortable, washable, anti-aging, and cool.
    Disadvantages: heavy weight, poor heat resistance

    Q4: What material name should be marked on the washing label? How is Purple labeled?
    A4: The washing mark can be marked with TPE /elastomer polymer / XX% white oil + XX% SEBS.
    American Purple company marked Hyper-elastic polymer, and the Korean customer standard is TPE (TPS-SEBS)

    Q5: Can your products are flame retardant?
    A5: At present, our products can achieve the first-class standard of flame retardant. If you want to meet higher flame retardance requirements, you can achieve flame retardant effects by using a flame retardance cover. For details, please refer to the attached “Test Report: 7-Yumeng Non-Pressure Mattress Test Report-Flame Retardant”

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      A Quick Guide for Bedding Manufacturer

      A Quick Guide for Bedding Manufacturer

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      If you look at one of the foundations of a relaxing and restful night’s sleep, you’re sure to find sheets on your list.  This bedding manufacturer guide will help you.

      There is no doubt that quality sleep is extremely important to you as it determines how energetic and active you are throughout the day. Sheets have been shown to be especially helpful in achieving good and proper sleep. It is undeniable that they not only make you feel comfortable but also give your room a new look.

      1. What is bedding?

      Bedding is a flat weave textile with no counterflow. It is the replaceable and washable part used on the mattress, also known as bedding or bedding. It is used for various purposes such as keeping warm, and hygienic, protecting the mattress, increasing the lifeline of the mattress, and enhancing the decorative effect. A bedding set includes a flat sheet, blanket or duvet, pillowcase, and more.

      Bedding Manufacturer guide

      2. History of bedding

      A comprehensive study of history strongly suggests that bedding evolved a lot in Egypt. Pharaohs used to move their beds above the ground for quality sleep. Surprisingly, bedding is seen as a symbol of purity and light. The sheet was so valuable that it was often used to wrap Egyptian mummies. Over the years, bedding has undergone dramatic, if not sudden, improvements.

      3. Raw materials used by bedding manufacturer

      One of the main raw materials used by bed sheet manufacturers is cotton. To do this, cotton is spun into yarn in bed sheet factories. Because absorbent cotton has fluff like wool, it is often called absorbent cotton. In raw form, raw cotton is still not fully purified and contains leaves, seeds, twigs, and other debris.

      Sheet makers also use other materials in the weaving process, such as starch, to ensure that threading through cotton becomes easier. After the wool has been woven, bleach and harsh chemicals (such as hydrogen peroxide solutions and bleach) are used in the cleaning and bleaching process. This is done to ensure all color is removed prior to the dyeing process. For the dyeing process, chemically derived dyes are used to achieve color fastness and standard coloration. These dyes have been approved by their respective governments before being used by bedding manufacturers.

      4. Manufacturing process of bedding

      Often, there are different processes such as spinning bales delivered to the manufacturer or buying yarn already spun on bobbins. However, this section includes the process of making sheets from cotton bales. Keep in mind that the cotton bales used in the process mentioned below have not yet been spun.

      Here is the process of making bedding:

      Step 1: Acquire Cotton

      Step 2: Mix Cotton

      Step 3: Carding the Cotton

      Step 4: Drawing, Testing, and Boating

      Step 5: Spin Cotton

      Step 6: Twist Section Beam

      Step 7: Cut

      Step 8: Weaving

      Step 9: Overall cleaning and bleaching process

      Step 10: Dyeing

      Step 11: Cutting

      Step 12: Sewing

      Step 13: Packaging the Final Product

      Bedding Manufacturer guide

      5. Overall quality control of bedding manufacturer

      Bedding manufacturers must carefully select high-quality cotton bales. Quality (grade) and length (fiber) are used to sort bales. Longer staples are used for quality products and shorter staples are used for batting.

      In general, sheet manufacturers classify cotton using several grades, which range from fair to good classification. Because low-grade cotton (cotton with residue and impurities) slows down the processing of cotton into spool yarn and affects quality, bedding manufacturers have to be very picky about cotton grades. That’s why major bedding makers buy bales of cotton after extensive private or government testing. All in all, ensuring that quality is not compromised and producing the best bedding possible.

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